WIRELESS CHAIN HOIST LOAD CELL

ELECTRIC CHAIN HOIST GO WIRELESS!

The need for live load monitoring and reporting is increasing in all industries, not only entertainment related, in order to provide a safer working environment.
The joint work between FLEXA and EXE TECHNOLOGY product development teams resulted in the integration of the Flexa Sensors platform on board the EXE RISE hoists. This wireless technology applied to electric chain hoist offers maximum freedom in handling hoists, covering distances up to 600 meters from the Gateway.

UNIQUE EXCLUSIVE DESIGN

The Flexa module with the microprocessor and the radio section is mounted on one of the two hoist side covers. The externally mounted anti-shock antenna offers a high degree of efficiency even in difficult conditions for radio waves, such as in stage roofs. The module is connected to the EXE CELL system which integrates the load cell inside the motor hook of the EXE RISE chain hoists. The final result translates into a unique design and an unparalleled practicality of the product in the daily use.

HOW IT IS POSSIBLE

This emblematic image shows how the load cell can be integrated in the steel block that connects the electric hoist to its “body” support hook, thus eliminating external wires without losing any space in height compared to a solution based on an external cell… a true masterpiece of technology!

EXE WIRELESS LOAD CELL SPECIFICATIONS

Easy to upgrade

From a standard EXE hook

Solid and robust

Built to withstand the demands of touring

No loss of headroom

Fully integrated load-cell in chain-hoist hook

maximum distance

Between hoists and gateway 600 meters approx (additional repeaters can be added to further extend rangeB

On/Off magnetic switch

Under the front panel for a high IP level. (the magnetic Reed is used to switch the cell module and radio transmission on and off and is independent of the hoist power supply)

Worst case scenario

Max No. of hoists (or cells) per system 100 units

Load Sampling

Every 1 second

Maximum Transmission Rate

Every 1 second

Optimized Transmission Rate

According to the load status (when the load stabilizes, the rate decreases)​

transmission

Automatically switches off in case of long inactivity to reduce battery consumption

overload and underload parameters

Can be easily set by the operator

Load Cell and Radio Module

Are powered with four C batteries to guarantee long lasting life (up to several years) with battery-saving smart transmission

Fully compatible

With Flexa Wireless Load Cell System

Wireless calibration

Of Load Cell for easy setup without dismounting the hoist

Batteries

Four C (R14) batteries to guarantee long lasting life (up to several years)

No tools

Are needed to access the batteries, all you need to do is un- screw the cap of the battery holders

Battery-saving

Smart transmission strategy: it transmits every second when the load change exceeds a configurable threshold, transmits less often when the load is stable keep on reading every second

Radio Status Display

Multifunction RGB LED

MEDIUM FRAME

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LARGE FRAME

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EXTRA LARGE FRAME

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HOW IT WORKS

System designed to measure loads in real time with weight reading every second. Battery-saving smart transmission function, transmitting every second when the load change exceeds a configurable threshold, less often when the load is stable. The distances between the cells and the gateway depend on the environmental conditions (typically up to 700m in line-of-sight).

In case of problems in signal propagation, a repeater can be placed between the cell area and the gateway. The distances between the repeater(s) and the gateway depend on the environmental conditions (typically up to 700m in line-of-sight). Up to 5 repeaters can be managed by a single gateway.

SIGNAL QUALITY AND TRANSMISSION RANGE
Every radio transmission is affected by environmental conditions. The distances calculated in line of sight on an open field are different from the real ones in presence of different obstacles. The graphs below show different ranges based on the environment in which the system operates.

Colors_Graphs2

Gallery

ASSEMBLED IN ITALY BY

Area Four Industries Italia S.r.l.

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